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The PDU-70 is a power distribution unit developed by NERO Industries engineers in the scope of electrical vehicle application. The PDU-70 is a safe, intelligent and versatile power distribution unit in a compact form with configurable multiple power inputs and outputs. The smart control unit provides easy integration for high voltage/high current system applications. As typical application fields; the PDU-70 is suitable for medium and heavy duty electric/hybrid vehicle power distribution and energy control. Some important features are as follows:
– High voltage power inputs for standard charging
– Isolated voltage reading at the high voltage inputs and outputs (up to 1000 VDC)
– High voltage safety interlock line (HVIL)
– Interlock line controlled high voltage battery relay control outputs
– Earth insulation level measurement
– Secondary passive high voltage DC bus energy sinking
– Active high voltage DC bus energy sinking (Through PTC Thermistors)
– Pre-charge circuit at all high-voltage power outputs
– Fuse protection at high voltage outputs
– Overvoltage, undervoltage, overcurrent and over-temperature protection
– Low power mode
MILITARY POWER DISTRIBUTION UNIT (PDU) units are power distribution systems designed to meet the electrical needs of military units. These units receive AC or DC power from primary power sources and direct it to suitable outputs for various electronic devices with different voltage, current, and frequency requirements.
PDUs are used during military operations such as in military vehicles and camps. These units can power various electronic devices such as computers, communication equipment, lighting systems, heating, and cooling systems. Additionally, some PDU models are specially designed to protect against overload or fluctuations.
PDUs are critical to the success of military operations because reliable and continuous power is essential for soldiers to communicate, coordinate tactical plans, and carry out their missions. By meeting these requirements, PDUs help make military operations more efficient and safer
Military Power Distribution Units (PDUs) are used in various military environments such as military facilities, ships, and vehicles. These units are designed specifically for military applications that require security, durability, and independence. Military PDUs are built to withstand heavy-duty conditions and are designed to withstand environmental factors such as land, sea, or air. Additionally, military PDUs are usually protected against electromagnetic interference and produce low heat. With these features, military PDUs can be used for powering ammunition depots, radar systems, communication equipment, and other military devices.
A Military Power Distribution Unit (PDU) takes AC or DC power from primary power sources and directs it to appropriate outputs for various electronic devices with different voltage, current, and frequency requirements. Military PDUs can be designed in different types according to different application areas. Here are some types of military PDUs:
Rackmount PDU: Rackmount PDUs used in data centers, military vehicles, and other applications are designed to meet the power needs of electronic equipment inside the cabinet. Rackmount PDUs are placed inside a closed enclosure to protect them from external factors such as sunlight, dust, and water.
Portable PDU: Portable military PDUs are lightweight and durable units that can be used in field conditions. These types of PDUs can be used in moving military units, forward bases, mobile operations, temporary camps, and other field applications.
Wall Mount PDU: Wall-mounted military PDUs can be used in office buildings, medical facilities, military vehicles, and other applications. These types of PDUs are mounted on walls to save space.
Modular PDU: Modular military PDUs have a modular structure to meet different voltage, current, and frequency requirements. These types of PDUs are divided into suitable sections to adapt to a wider range of applications.
Heavy-Duty PDU: Heavy-duty military PDUs are durable units used in harsh environmental conditions. These types of PDUs are used in ships, submarines, airplanes, all-terrain vehicles, or special security facilities.
Intelligent PDU: Intelligent military PDUs are units that can automatically manage the power needs of electronic devices. These types of PDUs can increase energy efficiency and facilitate equipment management with remote monitoring and control features.
These are some typical examples of military PDUs. However, different application areas may require different types of PDUs according to their specific needs.
What to look for in a military PDU
Programs, Platforms, and Applications
CAN COMMUNICATION
Military Power Distribution Unit (PDU-70) uses SAE J-1939 standart CAN protocol in order to communicate with the electrical control unit (ECU). 250kbit/s bit rate is chosen in order to provide reliable operation.
The cyclic status messages are transmitted by the Military Power Distribution Unit (PDU-70) in every 100 ms and the cyclic command message is expected from the ECU in every 100 ms. If the command message is not received by the Military Power Distribution Unit (PDU-70) for 400 ms, the emergency output is asserted (logic high) in order to indicate fault but the operational state of the Military Power Distribution Unit (PDU-70) stays the same in order to give the ECU to control the whole system. For the sake of the operation, the Military Power Distribution Unit (PDU-70) should be taken into low power mode as soon as possible. The details of the CAN messages can be found in log file.
RS422 COMMUNICATION
Military Power Distribution Unit (PDU-70) uses RS422 communication in order to send status messages to the diagnostic/ record device in the system. The Military Power Distribution Unit (PDU-70) does not receive any message through RS422, hence no operational change can be performed. By using RS422 communication, a secondary check to CAN communication can be provided.
TRACTION VOLTAGE POWER DISTRIBUTION UNIT FOR ELECTRIC VEHICLES TRACTION AND AUXLIARY HIGH VOLTAGE SYSTEMS INCLUDING:
– Active unit include traction voltage contactors and contactor controls with Voltage and current measurement units.
– Pre-charging circuit to balance voltage levels before and after contactors
– Service charging circuit with contactor switching
– High voltage circuit insulation resistance measurement & monitoring
– Fuse protection for high and low current component output
– Hazardous voltage interlock loop (HVIL)
Custom, COTS, COTS-Modified
Conversion, Conditioning, and Control
Networked and Non-networked
A Military Power Distribution Unit (PDU) is a critical component used to manage the power needs of various electronic devices in military platforms. Since military PDUs must provide reliable and continuous performance in harsh environments, it is important to create them according to appropriate test standards. Here are some military PDU test standards:
MIL-STD-1399: This standard determines the electromagnetic compatibility of switchgear. Military PDUs must meet the requirements of this standard and take filtering and protection measures to minimize electromagnetic interference.
MIL-STD-704: This standard is a standard for aircraft power systems and defines the requirements for the aircraft’s main power system. Military PDUs must have appropriate voltage, frequency, current, and fluctuation tolerances and be able to operate reliably under abnormal conditions.
MIL-STD-1275: This standard is a standard for vehicle power systems and describes the DC power collected from vehicle power sources in terms of electromagnetic compatibility, fluctuations, etc. Military PDUs must meet the requirements of this standard for vehicle power systems and be able to operate reliably even while the vehicle is moving.
MIL-STD-810: This standard determines the usability of military equipment in various environmental conditions. Military PDUs must be resistant to the manufacturer’s specified temperature, humidity, vibration, impact, etc. conditions.
MIL-STD-461: This standard determines electromagnetic compatibility tests. Military PDUs must be properly tested with electromagnetic compatibility tests and be able to be rendered ineffective even when exposed to high levels of electromagnetic interference.
MIL-STD-901: This standard sets shock testing requirements for shipboard machinery, equipment, and systems. Military PDUs used in naval applications must meet the shock testing requirements of this standard.
These are some typical examples of military PDU test standards that require the creation of military PDUs according to appropriate test standards. However, different application areas may apply different standards according to their specific testing needs.
Compliance and Standards
A Military Power Distribution Unit (PDU) is a system used to manage the power needs of various electronic devices in military platforms. Military PDUs provide appropriate outputs for electronic devices with different voltage, current, and frequency requirements, ensuring their reliable and continuous operation.
Military PDUs can also reduce or increase the AC or DC power from primary power sources to different voltage levels, making it possible for different devices to use AC or DC power.
Military PDUs are designed for use in harsh environments and are typically tested according to electromagnetic compatibility and other test standards. Additionally, PDUs are usually compact and made of durable materials capable of withstanding tough conditions.
The usage areas of military PDUs include aircraft, ships, tanks, mobile headquarters, forward bases, temporary camps, and similar locations. These platforms host numerous devices with different power needs, so the efficient and reliable performance of military PDUs is critical.
In conclusion, military PDUs are designed to manage the power needs of various electronic devices, provide reliable and continuous performance, and withstand harsh environments.
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| Power Consumption | 24 VDC nominal (16-32 V) |
|---|---|
| Capability | Controls up to 16 smoke grenades |
| Communication Interface | CANBus |
| Dimensions | 180x155x116 ±5 mm |
| Weight | 1.9 ±0.3 kg |
| Protection Level | IP67 |
| Operating Temperature | -32 / +49 °C |
| Storage Temperature | -55°C / +85°C |
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